Table of Content

Installation………………………………………………………………………………………………………..Section A

Technical Specifications………………………………………………………………………………………….A-1

Safety Precautions …………………………………………………………………………………………………A-2

Location………………………………………………………………………………………………………….A-2

Mounting ………………………………………………………………………………………………………..A-2

Safety Precautions …………………………………………………………………………………………………A-3

Weld Cable Sizing……………………………………………………………………………………………A-3

Weld Cable Connection ……………………………………………………………………………………A-3

Weld Cable Sizes…………………………………………………………………………………………….A-3

Electrode Lead ………………………………………………………………………………………………..A-3

Coaxial Weld Cables………………………………………………………………………………………..A-4

Changing Electrode Polarity…………………………………………………………………………………….A-4

Negative Electrode Polarity……………………………………………………………………………….A-4

Control Cable  ……………………………………………………………………………………………………….A-5

Control Cable Connection …………………………………………………………………………………A-5

Control Cable Specifications ……………………………………………………………………………..A-5

Available Control Cable…………………………………………………………………………………….A-5

Wire Drive Systems………………………………………………………………………………………………..A-6

Changing Drive Rolls and Wire Guides……………………………………………………………….A-6

Drive Roll Pressure Setting ……………………………………………………………………………….A-7

Changing The Gun Receiver Bushing…………………………………………………………………A-7

Welding Gun Torch and Accessories………………………………………………………………….A-8

Wire Feed Shut Down Circuit…………………………………………………………………………….A-9

Changing the Gear Ratio…………………………………………………………………………..A-9/A-10

Wire Reel Loading ………………………………………………………………………………….A-10/A-11

Weld Wire Routing …………………………………………………………………………………………A-12

Shielding Gas Connection……………………………………………………………………………………..A-13

Examples of Connecting an Arclink Power Wave System ………………………………………….A-14

Operation………………………………………………………………………………………………………….Section b

Safety Precautions …………………………………………………………………………………………………B-1

Graphic Symbols  …………………………………………………………………………………………………..B-1

Definitions of Welding Modes…………………………………………………………………………………..B-2

Common Welding Abbreviations ………………………………………………………………………………B-2

Product Description ………………………………………………………………………………………………..B-2

Recommended Processes…………………………………………………………………………………B-2/B-3

Required Equipment……………………………………………………………………………………………….B-3

Front Panel Controls and Connections ……………………………………………………………………..B-5

1. Status LED ………………………………………………………………………………………………….B-5

2. Digital Meters and Output Encoder Knobs …………………………………………………B-5/B-7

A. Wire Feed Speed/Ammeter display and output Knob…………………………………….B-5

B. Volts/Trim display and Output Knob ……………………………………………………………B-6

Synergic CV Voltage Display …………………………………………………………………………B-6

Overview: ……………………………………………………………………………………………………B-7

3. Mode Select Panel 4 (MSP4)…………………………………………………………………………B-7

Layout-Controls……………………………………………………………………………………………B-7

Layout-Digital Displays………………………………………………………………………………….B-7

Power-up Sequence……………………………………………………………………………………..B-8

Changing Weld Modes………………………………………………………………………………….B-8

Changing Arc Wave Control…………………………………………………………………………..B-8

Changing Weld Sequence Behavior ……………………………………………………………….B-8

Infrared (IR) Control ……………………………………………………………………………………..B-8

Lockout/security …………………………………………………………………………………………..B-8

Limit Setting ………………………………………………………………………………………………..B-9

Machine Setup/user preferences ……………………………………………………………………B-9

Accessing the Machine Setup Menu……………………………………………………………….B-9

Setup Features Menu ………………………………………………………………………….B-10/B-15

4. Cold Feed / Gas Purge Switch……………………………………………………………………..B-16

5. 2-Step/4- Step Trigger Switch Operations………………………………………………B-17/B-18

Process Set-Up and Operation …………………………………………………………………….B-19

Steel and Stainless Synergic GMAW-P (Pulsed MIG) Welding …………………………B-20

Arc Control ………………………………………………………………………………………………..B-20